+91 9879606291

Microwave Preheating Before Compound for Extrusion

Microwave Preheating Before Compound for Extrusion

The rubber extrusion process is one of the most power-demanding processes in the rubber industry. The extrusion process is what brings about the final shape of the product. Instead of directly resorting to extrusion, preheating with a microwave heating technology can give rise to multiple benefits.

Preheating of rubber compounds enables smoother operation during the extrusion process and also results in better end-product quality. The conventional heating process alters the physical properties of the material to some extent. However, microwave preheating is a quick process that doesn’t alter the essential physical attributes of the rubber compound.

  • Heats the rubber strip in a uniform way for the feeding.
  • Gives you more control over the extruded profile due to the increased flow of the material.
  • Electrical controls enable operators to feed the material from afar.
  • Reduces the need for excessive loads to extrude the material into the desired shape.

Where does it fit in your chain?

Videos

Application Where To Implement Advantages / USPs
Mw – Preheating of Preformcompounds before molding.
  • Preheat the Rubber performs up to 70°C to 90°C
  • With Microwave Preheater before putting into mold.
  • Increase Production capacity of Existing Plants by 30 to 40%.
  • Reduction in molding time saves electricity.
  • Instant start & stop.
  • Easy to operate.
  • Microwave technology heats rubber from inside – out resulting into uniform vulcanization of rubber during molding.
  • Improve material flow ability with in mold resulting in better finish & higher mechanical strength.
  • Improves mold life.
  • Green technology
Standard Models: batch Type Mw- Preheating of Preform compounds before molding.
TW/BATCH/300/1000 TW/BATCH/400/2000 TW/BATCH/500/3000 TW/BATCH/600/6000 TW/BATCH/700/9000
Production capacity Kg/Batch 0.4 – 1.0 1.0 -2.0 2.0 -5.0 5.0 -10 10.0 -20.0
Frequency GHz 2.45 2.45 2.45 2.45 2.45
Installed electrical power KWh 1.5KWh 3.0KWh 4.5KWh 9.0KWh 14.0 KWh
Turn table Dia. mm 300mm 400mm 500mm 600mm 700 mm
Chamber size: (D*W*H) Approx mm 400 x 400 x 275 500 X 500 X 300 600 X 600 X 400 800 X 800 X 500 900 X 900 X 750
Voltage V 230V AC 1 PH 230 VAC 1 PH 415 VAC 3 PH +N 415 VAC 3 PH +N 415 VAC 3 PH +N
Mechanical Dim(D*W*H) MM (Approx) mm 800 x 600 x 700 950 x 675 x 950 1100 x 840 x 1100 1150 X 1300 x 1250 1350 x 1450 x 1500
Batch time 2 to 3 min 3 to 5 min 3 to 5 min 5 to 10 min 5 to 10 min
MOC SS304 Cavity SS 304/ support structure MS Powder coated